Application of thermoforming machine for heavy duty deep draw mass production.
Sunwell Global’s MF Series is a high-performance deep-draw thermoforming system designed for high-volume production of precision plastic packaging products. Engineered for demanding applications, the MF Series delivers excellent forming accuracy, stable operation, and high process flexibility when processing PS, PP, APET, and PLA materials
The MF Series features a two-station configuration with separate forming and independent trimming stations. This design enables stable production of deep containers with precise cutting accuracy. An in-line scrap granulation system is integrated to reduce material waste, labor requirements, and overall production costs.
Dual-axis servo motors combined with mechanical toggle systems allow independent control of the upper and lower platens, ensuring accurate forming and repeatable quality. This level of control is ideal for deep-draw containers that require consistent wall thickness and dimensional stability.
A premium heating tunnel equipped with high-quality ceramic heating elements and multi-zone temperature control ensures uniform sheet heating. The servo-driven chain feed indexing system provides precise sheet positioning and seamless integration with the machine control interface.
The horizontal trimming press—available with an optional vertical trim configuration—features servo-driven moving platens with extended stroke capability. This allows pre-punching and progressive trimming, delivering clean and accurate cuts even for complex deep-draw container designs.
Additional servo-driven systems control product indexing and ejection, accurately transferring finished products to the packing table for efficient downstream packaging. Post-trimming scrap is automatically conveyed to an in-line granulator, minimizing floor space requirements and reducing manual handling.







| MODEL | MF850 | MF1000 | MF1200 |
|---|---|---|---|
|
Configuration
|
Forming front, post trim with scrap granulation inline
|
Forming front, post trim with scrap granulation inline
|
Forming front, post trim with scrap granulation inline
|
|
Application
|
Mass production
|
Mass production
|
Mass production
|
|
Forming method
|
Pressure and Vacuum
|
Pressure and Vacuum
|
Pressure and Vacuum
|
|
Forming direction
|
Either Above or Below Sheet Forming
|
Either Above or Below Sheet Forming
|
Either Above or Below Sheet Forming
|
|
Maximum Sheet Width
|
900 mm
|
1,050 mm
|
1,240 mm
|
|
Mold Size
(mm) |
Max. 850 x 1,000
Min. 550 x 800 |
Max. 1,000 x 1,000
Min. 700 x 800 |
Max. 1,190 x 1,100
Min. 850 x 800 |
|
Forming Tonnage (ton)
|
80 tons
|
80 tons
|
80 tons
|
|
Max. Depth Draw (mm)
|
180
|
180
|
180
|
|
Shut-height (mm)
|
Top = 380
Bottom = 380 |
Top = 380
Bottom = 380 |
Top = 380
Bottom = 380 |
|
Platen Travel
|
Top = 190
Bottom = 190 |
Top = 190
Bottom = 190 |
Top = 190
Bottom = 190 |
|
Heat Tunnel Length (mm)
|
4,000
|
5,000
|
5,600
|
|
Heating Elements
|
Ceramic
|
Ceramic
|
Ceramic
|
|
In line with Trim Press
|
Horizontal or Vertical or alternative
|
Horizontal or Vertical or alternative
|
Horizontal or Vertical or alternative
|
|
Trim Press Drive
|
AC Servo; Crank reciprocated driven
|
AC Servo; Crank reciprocated driven
|
AC Servo; Crank reciprocated driven
|
|
Auto Counter Rotating
|
Option
|
Option
|
Option
|
|
Side Linear Guidance
|
Option
|
Option
|
Option
|
|
Trimming Max. Speed (CPM)
|
Standard 120
Option 160 |
Standard 120
Option 160 |
Standard 120
Option 160 |
|
Trimming Tonnage
|
35 tons
|
35 tons
|
35 tons
|
|
Control System
|
YASKAWA 3000
|
YASKAWA 3000
|
YASKAWA 3000
|
|
Floor Space (M)
|
22L x 3.8W x 5H M
|
22L x 3.8W x 5H M
|
24L x 4W x 5H M
|
|
Machine Weight
|
18,000 kg
|
20,000 kg
|
22,000 kg
|