Form–Cut–Stack Solutions for Thin-Wall Packaging Production
Designed for form–cut–stack thermoforming applications in thin-wall food and industrial packaging.
Sunwell Global’s MC Series is an automatic multi-station thermoforming system engineered for high-speed, thin-wall packaging production. By combining steel rule die cutting technology with a chain index system, heating oven, and both positive and negative pressure forming, the machine delivers stable forming quality and accurate cutting performance.
Integrated Form–Cut–Stack Automation
The compact system integrates automatic product cutting, counting, stacking,
and scrap rewinding into a single production line. This integrated design
reduces labor requirements, optimizes floor space, and improves overall
production efficiency.
High-Speed Output for Thin-Wall
Applications
The MC Series achieves production speeds of up to 60 cycles per minute,
supporting a wide range of thermoplastic materials, including PP, PS, OPS,
PE, PVC, APET, CPET, and PLA, making it suitable for diverse packaging
applications.
Energy-Efficient and Stable Operation
Precision temperature control, a full servo-driven system, and a robust toggle
drive mechanism ensure consistent forming performance, high repeatability, and
energy-efficient operation during continuous production.






| MODEL | MCS800 | MCS1000 |
|---|---|---|
|
Configuration
|
Form-Cut-Stack Multi-Station; steel rule die technology
|
Form-Cut-Stack Multi-Station; steel rule die technology
|
|
Application
|
Thin wall food and industrial packaging
|
Thin wall food and industrial packaging
|
|
Stations No.
|
3 or 4
|
3 or 4
|
|
Max. Cycle Speed
|
60 cycles / Min.
|
50 cycles / Min.
|
|
Sheet Index
|
AC Servo driven chain index feed
|
AC Servo driven chain index feed
|
|
Heat Tunnel Length (mm)
|
1,800
|
2,400
|
|
Heating Elements
|
Ceramic
|
Ceramic
|
|
Forming method
|
Positive and negative pressure forming
|
Positive and negative pressure forming
|
|
Forming direction
|
Either above or below sheet forming
|
Either above or below sheet forming
|
|
Maximum Sheet With (mm)
|
860
|
1060
|
|
Forming Mold Size (mm)
|
Max. 570(L) x 820(W)
Min. 250 (L) x 290(W) |
Max. 750(L) x 1000(W)
Min. 450 (L) x 500(W) |
|
Max. Depth of Draw (mm)
|
130
|
130
|
|
Shut-height (mm)
|
Top: 250~350
Bottom: 200~250 |
Top: 250~350
Bottom: 200~250 |
|
Platen Travel (mm)
|
Top: 150
Bottom: 150 |
Top: 150
Bottom: 150 |
|
Forming Platen Driven
|
AC Servo; toggle mechanism actuation
|
AC Servo; toggle mechanism actuation
|
|
Forming Tonnage (tons)
|
30
|
50
|
|
Pre-Punch Mold Size (mm)
|
Max. 570(L) x 820(W)
Min. 250(L) x 290(W) |
Max. 750(L) x1000(W)
Min. 400(L) x 290(W) |
|
Shut-height (mm)
|
Top: 250~350
Bottom: 250 |
Top: 250~350
Bottom: 250 |
|
Platen Travel (mm)
|
Top: 150
Bottom: 150 |
Top: 150
Bottom: 150 |
|
Pre-punch Driven
|
AC Servo; toggle mechanism actuation
|
AC Servo; toggle mechanism actuation
|
|
Pre-punch Tonnage (tons)
|
30
|
30
|
|
Cutting Size (mm)
|
550(L) x 800(W)
|
730(L) x 980(W)
|
|
Shut-height (mm)
|
Top: 85~185
Bottom: 180 |
Top: 85~185
Bottom: 180 |
|
Platen Travel (mm)
|
Top = 150
|
Top = 150
|
|
Cutting Tonnage (tons)
|
60
|
90
|
|
Stacking Size (mm)
|
550(L) x 800(W)
|
730(L) x 980(W)
|
|
Stacking Method
|
Up or Down stacking by servo; Robotic is option
|
Up or Down stacking by servo; Robotic is option
|
|
Control System
|
B&R or YASKAWA
|
B&R or YASKAWA
|
|
Floor Space (M)
|
12.5(L) x 3.3(W) x 3.3(H)
|
14(L) x 3.6(W) x 3.3(H)
|
|
Machine Weight (kg)
|
12,000
|
16,000
|