MC Series Automatic Multi-Station Thermoforming Machine

Form–Cut–Stack Solutions for Thin-Wall Packaging Production

Designed for form–cut–stack thermoforming applications in thin-wall food and industrial packaging.

  • Forming Method: Vacuum Forming / Pressure Forming
  • Maximum Sheet Width: 320 ~ 820 mm (details see specification)
  • Maximum Dry Cycle Speed: 60 cycle/min (details see specification)
Model:

Features

Sunwell Global’s MC Series is an automatic multi-station thermoforming system engineered for high-speed, thin-wall packaging production. By combining steel rule die cutting technology with a chain index system, heating oven, and both positive and negative pressure forming, the machine delivers stable forming quality and accurate cutting performance.


Integrated Form–Cut–Stack Automation
The compact system integrates automatic product cutting, counting, stacking, and scrap rewinding into a single production line. This integrated design reduces labor requirements, optimizes floor space, and improves overall production efficiency.


High-Speed Output for Thin-Wall Applications
The MC Series achieves production speeds of up to 60 cycles per minute, supporting a wide range of thermoplastic materials, including PP, PS, OPS, PE, PVC, APET, CPET, and PLA, making it suitable for diverse packaging applications.


Energy-Efficient and Stable Operation
Precision temperature control, a full servo-driven system, and a robust toggle drive mechanism ensure consistent forming performance, high repeatability, and energy-efficient operation during continuous production.


Quick and Cost-Effective Mold Changeover
Designed for production flexibility, the MC Series features a simple and fast mold exchange system that minimizes downtime. This makes it well-suited for small to medium batch production as well as frequent product changes.

Applications

Lids

Lids

Food Containers

Food Containers

Fruit Punnets

Fruit Punnets

Plates / Dishes

Plates / Dishes

Styrofoam Food Packaging

Styrofoam Food Packaging

Poultry & Meat Trays

Poultry & Meat Trays

Specifications

MODEL MCS800 MCS1000
Configuration
Form-Cut-Stack Multi-Station; steel rule die technology
Form-Cut-Stack Multi-Station; steel rule die technology
Application
Thin wall food and industrial packaging
Thin wall food and industrial packaging
Stations No.
3 or 4
3 or 4
Max. Cycle Speed
60 cycles / Min.
50 cycles / Min.
Sheet Index
AC Servo driven chain index feed
AC Servo driven chain index feed
Heat Tunnel Length (mm)
1,800
2,400
Heating Elements
Ceramic
Ceramic
Forming method
Positive and negative pressure forming
Positive and negative pressure forming
Forming direction
Either above or below sheet forming
Either above or below sheet forming
Maximum Sheet With (mm)
860
1060
Forming Mold Size (mm)
Max. 570(L) x 820(W)
Min. 250 (L) x 290(W)
Max. 750(L) x 1000(W)
Min. 450 (L) x 500(W)
Max. Depth of Draw (mm)
130
130
Shut-height (mm)
Top: 250~350
Bottom: 200~250
Top: 250~350
Bottom: 200~250
Platen Travel (mm)
Top: 150
Bottom: 150
Top: 150
Bottom: 150
Forming Platen Driven
AC Servo; toggle mechanism actuation
AC Servo; toggle mechanism actuation
Forming Tonnage (tons)
30
50
Pre-Punch Mold Size (mm)
Max. 570(L) x 820(W)
Min. 250(L) x 290(W)
Max. 750(L) x1000(W)
Min. 400(L) x 290(W)
Shut-height (mm)
Top: 250~350
Bottom: 250
Top: 250~350
Bottom: 250
Platen Travel (mm)
Top: 150
Bottom: 150
Top: 150
Bottom: 150
Pre-punch Driven
AC Servo; toggle mechanism actuation
AC Servo; toggle mechanism actuation
Pre-punch Tonnage (tons)
30
30
Cutting Size (mm)
550(L) x 800(W)
730(L) x 980(W)
Shut-height (mm)
Top: 85~185
Bottom: 180
Top: 85~185
Bottom: 180
Platen Travel (mm)
Top = 150
Top = 150
Cutting Tonnage (tons)
60
90
Stacking Size (mm)
550(L) x 800(W)
730(L) x 980(W)
Stacking Method
Up or Down stacking by servo; Robotic is option
Up or Down stacking by servo; Robotic is option
Control System
B&R or YASKAWA
B&R or YASKAWA
Floor Space (M)
12.5(L) x 3.3(W) x 3.3(H)
14(L) x 3.6(W) x 3.3(H)
Machine Weight (kg)
12,000
16,000
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