MF全自動模內切成型裁斷機
成型裁斷機提供重型及深型產品大量生產運用
- 成型方式：壓空成型
- 最大皮料寬：900-1460mm (詳細請參閱規格)
- 最大空跑速度：40 cycle/min (詳細請參閱規格)
特色
昇威國際提供高技術與高效率的MF系列連續型獨立二站式成型裁斷機，生產塑類產品。精確的控制與工藝能力提供給客戶生產多類塑材，包括PS、PP、APET和PLA。系統包括兩獨立工作站，分別為成型站，接連著為裁斷站，下方同時有連線的粉粹機，自動粉碎裁切後廢料。成型站為2軸伺服驅動，連接機械肘節，肘節可獨立開閤上下成型基板。熱爐配置高品質的陶瓷加熱片，分佈多個溫控區，更能精準確認皮料各部位溫度。皮料由鏈條推動前進，由伺服馬達控制，步進行程與同步訊號以及控制程式介面。臥式（或可選立式）裁斷機透過伺服電機控制來運作，並有增加行程的延伸長度，方便高深底容器進行沖孔以裁切。另外兩個伺服動作控制產品行程與推杯功能，將成品精準裁切運至包裝台上進行包裝。裁斷後的下腳料直接於裁斷機下裁切，而後回收、輸送至再製粒，節省空間與人力需求。
應用範圍
塑膠杯
杯蓋
食品盛裝盒
水果盒
塑膠盤/碟
快餐盒
生鮮雞肉/肉類拖盤
規格
| MODEL | MF850 | MF1000 | MF1200 |
|---|---|---|---|
|
Configuration
|
Forming front, post trim with scrap granulation inline
|
Forming front, post trim with scrap granulation inline
|
Forming front, post trim with scrap granulation inline
|
|
Application
|
Mass production
|
Mass production
|
Mass production
|
|
Forming method
|
Pressure and Vacuum
|
Pressure and Vacuum
|
Pressure and Vacuum
|
|
Forming direction
|
Either Above or Below Sheet Forming
|
Either Above or Below Sheet Forming
|
Either Above or Below Sheet Forming
|
|
Maximum Sheet Width
|
900 mm
|
1,050 mm
|
1,240 mm
|
|
Mold Size
(mm) |
Max. 850 x 1,000
Min. 550 x 800 |
Max. 1,000 x 1,000
Min. 700 x 800 |
Max. 1,190 x 1,100
Min. 850 x 800 |
|
Forming Tonnage (ton)
|
80 tons
|
80 tons
|
80 tons
|
|
Max. Depth Draw (mm)
|
180
|
180
|
180
|
|
Shut-height (mm)
|
Top = 380
Bottom = 380 |
Top = 380
Bottom = 380 |
Top = 380
Bottom = 380 |
|
Platen Travel
|
Top = 190
Bottom = 190 |
Top = 190
Bottom = 190 |
Top = 190
Bottom = 190 |
|
Heat Tunnel Length (mm)
|
4,000
|
5,000
|
5,600
|
|
Heating Elements
|
Ceramic
|
Ceramic
|
Ceramic
|
|
In line with Trim Press
|
Horizontal or Vertical or alternative
|
Horizontal or Vertical or alternative
|
Horizontal or Vertical or alternative
|
|
Trim Press Drive
|
AC Servo; Crank reciprocated driven
|
AC Servo; Crank reciprocated driven
|
AC Servo; Crank reciprocated driven
|
|
Auto Counter Rotating
|
Option
|
Option
|
Option
|
|
Side Linear Guidance
|
Option
|
Option
|
Option
|
|
Trimming Max. Speed (CPM)
|
Standard 120
Option 160 |
Standard 120
Option 160 |
Standard 120
Option 160 |
|
Trimming Tonnage
|
35 tons
|
35 tons
|
35 tons
|
|
Control System
|
YASKAWA 3000
|
YASKAWA 3000
|
YASKAWA 3000
|
|
Floor Space (M)
|
22L x 3.8W x 5H M
|
22L x 3.8W x 5H M
|
24L x 4W x 5H M
|
|
Machine Weight
|
18,000 kg
|
20,000 kg
|
22,000 kg
|