發泡押出機系統( 縱列式技術與高產能製程)
昇威機械 (Sunwell Global) 為全球領先的發泡押出產線供應商,專為食品包裝與保護性包材提供高效解決方案。
其縱列式雙階押出系統 (Tandem Extrusion Line) 支援 EPS、EPE、XPET 及 EPP 等多種材料,單機產能最高可達 1,000kg/hr。
憑藉 ATEX 防爆級精密計量系統與高效能冷卻技術,昇威確保了發泡密度的一致性與卓越的生產穩定性,是追求高良率與自動化生產的工業首選。
極致產能與材料靈活性:
支援 EPS、EPE、XPET、EPP 全系列發泡材料。
提供多樣化型號選擇,產能跨度從 150kg/hr 至 1000kg/hr,滿足不同規模生產需求。
精密計量與安全標準:
採用 ATEX 防爆等級三頭式隔膜泵,結合質量流量測量技術,精確計算發泡劑注入量,確保泡沫孔隙均勻與密度穩定。
專利冷卻與混煉技術:
雙階式押出設計: 第一階進行精準混煉均質;第二階採用低剪切螺桿與兩階密封防漏設計,確保熔體冷卻均勻。
智慧控溫系統: 螺套水冷搭配馬達閥控制,縮小溫差波動,特別優化「吸水發泡皮料」的加工成效。
數位化精密操作控制:
撓性環模頭: 油溫控制搭配手輪調節與數位位移顯示,實現製程的高度可重複性。
智慧收捲系統: 配備全自動切換捲功能與高精度張力控制編程,大幅提升自動化程度。


| MODEL | FEX90120 | FEX100130 | FEX120150 | FEX150200 |
|---|---|---|---|---|
|
Material
|
EPS; EPE; EPP; EPET; EPLA
|
EPS; EPE; EPP; EPET; EPLA
|
EPS; EPE; EPP; EPET; EPLA
|
EPS; EPE; EPP; EPET; EPLA
|
|
Thickness (mm)
|
0.5 ~ 5
|
0.5 ~ 5
|
1 ~ 6
|
1 ~ 6
|
|
Width (mm)
|
700~2,000
|
1,000~2,400
|
1,500~3,000
|
1,500~3,000
|
|
Max. Throughput (kg/h)
|
EPS: 300
EPE: 220 EPP: 240 EPET: 350 EPLA: 300 |
EPS: 450
EPE: 350 EPP: 380 EPET: 500 EPLA: 450 |
EPS: 650
EPE: 480 EPP: 530 EPET: 600 EPLA: 600 |
EPS: 900
EPE: 700 EPP: 750 EPET: 750 EPLA: 750 |
|
Density (kg/M3)
|
EPS: 35 ~ 250
EPE: 17 ~ 40 EPP: 40 ~ 250 EPET: 90 ~ 450 EPLA: 90 ~ 400 |
EPS: 35 ~ 250
EPE: 17 ~ 40 EPP: 40 ~ 250 EPET: 90 ~ 450 EPLA: 90 ~ 400 |
EPS: 35 ~ 250
EPE: 17 ~ 40 EPP: 40 ~ 250 EPET: 90 ~ 450 EPLA: 90 ~ 400 |
EPS: 35 ~ 250
EPE: 17 ~ 40 EPP: 40 ~ 250 EPET: 90 ~ 450 EPLA: 90 ~ 400 |
|
Extruder Type
|
Tandem
|
Tandem
|
Tandem
|
Tandem
|
|
Screw dia. (mm)
|
90 and 120
|
100 and 130
|
120 and 150
|
150 and 200
|
|
L/D
|
34/1 and 32/1
|
34/1 and 32/1
|
34/1 and 32/1
|
34/1 and 32/1
|
|
Blowing agent
|
LEWA Triple Diaphragm Pump - Hydrocarbon
|
LEWA Triple Diaphragm Pump - Hydrocarbon
|
LEWA Triple Diaphragm Pump - Hydrocarbon
|
LEWA Triple Diaphragm Pump - Hydrocarbon
|
|
Drive System
|
SIEMENS AC Drive with FLENDER Gearbox
|
SIEMENS AC Drive with FLENDER Gearbox
|
SIEMENS AC Drive with FLENDER Gearbox
|
SIEMENS AC Drive with FLENDER Gearbox
|
|
Barrel material
|
Bimetallic
|
Bimetallic
|
Bimetallic
|
Bimetallic
|
|
Cooling system
|
Air Cool for Primary; Proportional Motorized Water Cool for Secondary
|
Air Cool for Primary; Proportional Motorized Water Cool for Secondary
|
Air Cool for Primary; Proportional Motorized Water Cool for Secondary
|
Air Cool for Primary; Proportional Motorized Water Cool for Secondary
|
|
Winder
|
Programmable Tension Control; 300mm Core 2,000mm Winding Dia
|
Programmable Tension Control; 300mm Core 2,000mm Winding Dia
|
Programmable Tension Control; 300mm Core 2,000mm Winding Dia
|
Programmable Tension Control; 300mm Core 2,000mm Winding Dia
|
|
Floor Space
|
25L x 6W x 5H M
|
33L x 6W x 5H M
|
35L x 6W x 5H M
|
37L x 6W x 5H M
|
|
Machine Weight
|
18,000 kg
|
22,000 kg
|
28,000 kg
|
34,000 kg
|