發泡押出機系統( 縱列式技術與高產能製程)
昇威國際係發泡押出產線的市場領導者,提供食品包裝及保護包材應用。昇威縱列式押出產線,可生產EPS、EPE、XPET和EPP等,依型號規格每小時產能可從每小時150k至到1000kg。
製程:原料進料到第一押出機,自動進行混煉,塑膠均質化的融溶,ATEX防爆等級的三頭式隔膜泵能精確計算發泡劑,進行質量流量測量,以確保泡沫密度和品質一致; 第二押出機使用高混合,低剪切螺桿及兩階密封設計進行冷卻熔體,以達防漏。螺套水冷方式冷卻,經馬達閥控制,縮小溫度範圍變化,尤其針對吸水發泡皮料更為顯著。
繞性環模頭由油溫控制,同時配有手輪調節功能及模頭間隙數位顯示,進行製程控制和產品再製性。模頭外部備有外風環,增進表面光滑度和產量。
拉機與捲機技術,有手動或全自動切捲及換捲功能,均具精確的張力控制編程。發泡押出機系統可選擇獨立式表頭或連接PLC觸摸螢幕控制。
MODEL | FEX90120 | FEX100130 | FEX120150 | FEX150200 |
---|---|---|---|---|
Material
|
EPS; EPE; EPP; EPET; EPLA
|
EPS; EPE; EPP; EPET; EPLA
|
EPS; EPE; EPP; EPET; EPLA
|
EPS; EPE; EPP; EPET; EPLA
|
Thickness (mm)
|
0.5 ~ 5
|
0.5 ~ 5
|
1 ~ 6
|
1 ~ 6
|
Width (mm)
|
700~2,000
|
1,000~2,400
|
1,500~3,000
|
1,500~3,000
|
Max. Throughput (kg/h)
|
EPS: 300
EPE: 220 EPP: 240 EPET: 350 EPLA: 300 |
EPS: 450
EPE: 350 EPP: 380 EPET: 500 EPLA: 450 |
EPS: 650
EPE: 480 EPP: 530 EPET: 600 EPLA: 600 |
EPS: 900
EPE: 700 EPP: 750 EPET: 750 EPLA: 750 |
Density (kg/M3)
|
EPS: 35 ~ 250
EPE: 17 ~ 40 EPP: 40 ~ 250 EPET: 90 ~ 450 EPLA: 90 ~ 400 |
EPS: 35 ~ 250
EPE: 17 ~ 40 EPP: 40 ~ 250 EPET: 90 ~ 450 EPLA: 90 ~ 400 |
EPS: 35 ~ 250
EPE: 17 ~ 40 EPP: 40 ~ 250 EPET: 90 ~ 450 EPLA: 90 ~ 400 |
EPS: 35 ~ 250
EPE: 17 ~ 40 EPP: 40 ~ 250 EPET: 90 ~ 450 EPLA: 90 ~ 400 |
Extruder Type
|
Tandem
|
Tandem
|
Tandem
|
Tandem
|
Screw dia. (mm)
|
90 and 120
|
100 and 130
|
120 and 150
|
150 and 200
|
L/D
|
34/1 and 32/1
|
34/1 and 32/1
|
34/1 and 32/1
|
34/1 and 32/1
|
Blowing agent
|
LEWA Triple Diaphragm Pump - Hydrocarbon
|
LEWA Triple Diaphragm Pump - Hydrocarbon
|
LEWA Triple Diaphragm Pump - Hydrocarbon
|
LEWA Triple Diaphragm Pump - Hydrocarbon
|
Drive System
|
SIEMENS AC Drive with FLENDER Gearbox
|
SIEMENS AC Drive with FLENDER Gearbox
|
SIEMENS AC Drive with FLENDER Gearbox
|
SIEMENS AC Drive with FLENDER Gearbox
|
Barrel material
|
Bimetallic
|
Bimetallic
|
Bimetallic
|
Bimetallic
|
Cooling system
|
Air Cool for Primary; Proportional Motorized Water Cool for Secondary
|
Air Cool for Primary; Proportional Motorized Water Cool for Secondary
|
Air Cool for Primary; Proportional Motorized Water Cool for Secondary
|
Air Cool for Primary; Proportional Motorized Water Cool for Secondary
|
Winder
|
Programmable Tension Control; 300mm Core 2,000mm Winding Dia
|
Programmable Tension Control; 300mm Core 2,000mm Winding Dia
|
Programmable Tension Control; 300mm Core 2,000mm Winding Dia
|
Programmable Tension Control; 300mm Core 2,000mm Winding Dia
|
Floor Space
|
25L x 6W x 5H M
|
33L x 6W x 5H M
|
35L x 6W x 5H M
|
37L x 6W x 5H M
|
Machine Weight
|
18,000 kg
|
22,000 kg
|
28,000 kg
|
34,000 kg
|