IRD Crystallizing & Drying Handling System

High-Speed Infrared Drying & Crystallizing Solution for PET and Hygroscopic Plastics

  • Application: 30% virgin + 30% regrind APET from in-house + 40% regrind APET from post consumed
  • Buck density: virgin 0.75 g/cm3 + regrind 0.4 g/cm3
  • Initial material moisture: virgin 0.4%; regrind 0.6%
  • Handling capacity: 200~2,200 kgs/hr
  • Process time: 12 min. (approximate)
Model:

Features

By combining high-efficiency infrared radiation with a continuous rotating drum design, the Sunwell IRD system delivers extremely fast and uniform moisture removal. Direct energy transfer to the pellets significantly shortens drying time while ensuring stable material quality and consistent downstream processing.

High-Speed Infrared Drying Technology
Direct infrared radiation penetrates pellets efficiently, providing rapid and uniform heating. Compared with conventional hot-air or dehumidifying dryers, the IRD system achieves significantly faster drying performance.


Rapid Moisture Reduction for PET Processing
The system can reduce moisture content from over 4,000 ppm to below 50 ppm within minutes, preventing hydrolysis and maintaining stable IV values during PET extrusion and molding.


Integrated Crystallizing and Drying Process
A rotating tumbling drum ensures continuous material mixing and even exposure to infrared energy, allowing crystallizing and drying to be completed in one single, continuous operation.


Energy-Efficient and Stable Operation
Infrared technology heats the material directly rather than the surrounding air, resulting in lower energy consumption, faster start-up, and improved process stability.


Compact Design with Easy Line Integration
The IRD system features a small footprint and can be easily integrated into:

  • PET sheet and film extrusion lines
  • Injection molding processes
  • Blow molding applications
  • rPET recycling and reprocessing lines


PLC-Based Temperature and Process Control
A PLC-controlled system with real-time monitoring ensures precise temperature control, consistent drying conditions, stable material properties, and improved final product quality.


Optimized for Recycled PET (rPET)
The IRD system effectively removes both surface and internal moisture from recycled PET, enabling higher rPET content, improved melt stability, and more consistent production results.


Applications

Sunwell Global’s Infrared Drying (IRD) System is designed for the rapid drying and crystallizing of PET, rPET, and other hygroscopic plastic materials. The system is ideal for PET sheet and film extrusion, injection molding, blow molding, and bottle-to-bottle recycling, where low moisture content and stable material properties are critical

Specifications

MODEL IRD150-270 IRD180-270 IRD180-360 IRD180-450
Drum size
(Dia. x L mm)
1500 x 2700 1800 x 2700 1800 x 3600 1800 x 4500
Feeder size
(Dia. x L mm)
139 x 650 139 x 650 139 x 650 139 x 650
Output capacity
(kgs/h)
~500 ~800 ~1200 ~1500
Temp. control zones 3 3 4 5
Heater banks 3 3 4 5
Infrared lamps power (kW) 135 135 180 225
Feeding power
(kW)
0.75 0.75 0.75 0.75
Drum turning power
(kw)
0.75 x 2 0.75 x 2 0.75 x 2 0.75 x 2
Cooling Blower
(kw)
2.2 3.7 3.7 5.5
Extraction fan
(kW)
2.2 3.7 3.7 5.5
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