High-Speed Infrared Drying & Crystallizing Solution for PET and Hygroscopic Plastics
By combining high-efficiency infrared radiation with a continuous rotating drum design, the Sunwell IRD system delivers extremely fast and uniform moisture removal. Direct energy transfer to the pellets significantly shortens drying time while ensuring stable material quality and consistent downstream processing.
High-Speed Infrared Drying Technology
Direct infrared radiation penetrates pellets efficiently, providing rapid and
uniform heating. Compared with conventional hot-air or dehumidifying dryers,
the IRD system achieves significantly faster drying performance.
Rapid Moisture Reduction for PET
Processing
The system can reduce moisture content from over 4,000 ppm to below 50 ppm
within minutes, preventing hydrolysis and maintaining stable IV values during
PET extrusion and molding.
Integrated Crystallizing and Drying
Process
A rotating tumbling drum ensures continuous material mixing and even exposure
to infrared energy, allowing crystallizing and drying to be completed in one
single, continuous operation.
Energy-Efficient and Stable Operation
Infrared technology heats the material directly rather than the surrounding air,
resulting in lower energy consumption, faster start-up, and improved process
stability.
Compact Design with Easy Line
Integration
The IRD system features a small footprint and can be easily integrated into:
PLC-Based Temperature and Process
Control
A PLC-controlled system with real-time monitoring ensures precise temperature
control, consistent drying conditions, stable material properties, and improved
final product quality.
| MODEL | IRD150-270 | IRD180-270 | IRD180-360 | IRD180-450 |
|---|---|---|---|---|
|
Drum size (Dia. x L mm) |
1500 x 2700 | 1800 x 2700 | 1800 x 3600 | 1800 x 4500 |
|
Feeder size (Dia. x L mm) |
139 x 650 | 139 x 650 | 139 x 650 | 139 x 650 |
|
Output capacity (kgs/h) |
~500 | ~800 | ~1200 | ~1500 |
| Temp. control zones | 3 | 3 | 4 | 5 |
| Heater banks | 3 | 3 | 4 | 5 |
| Infrared lamps power (kW) | 135 | 135 | 180 | 225 |
|
Feeding power (kW) |
0.75 | 0.75 | 0.75 | 0.75 |
|
Drum turning power (kw) |
0.75 x 2 | 0.75 x 2 | 0.75 x 2 | 0.75 x 2 |
|
Cooling Blower (kw) |
2.2 | 3.7 | 3.7 | 5.5 |
|
Extraction fan (kW) |
2.2 | 3.7 | 3.7 | 5.5 |