IRD Crystallizing & Drying Handling System

Infrared drying system for plastic material or other in fast drying process.

  • Application: 30% virgin + 30% regrind APET from in-house + 40% regrind APET from post consumed
  • Buck density: virgin 0.75 g/cm3 + regrind 0.4 g/cm3
  • Initial material moisture: virgin 0.4%; regrind 0.6%
  • Handling capacity: 200~2,200 kgs/hr
  • Process time: 12 min. (approximate)
Model:

Features

Sunwell’s Infrared Drying Machine (IRD System) is designed for the rapid drying and crystallizing of PET, rPET, and other hygroscopic plastics. Using high-efficiency infrared radiation combined with a rotating drum design, the system achieves extremely fast moisture reduction—ideal for PET sheet extrusion, film lines, bottle-to-bottle recycling, and injection molding pre-treatment.

Key Features

  • High-Speed Infrared Drying Technology

    Direct infrared heating penetrates pellets efficiently, delivering rapid energy transfer and significantly faster drying than conventional dehumidifying dryers.

  • Fast Moisture Reduction Performance

    Capable of reducing moisture from over 4000 ppm to less than 50 ppm within minutes—critical for PET sheet extrusion and preventing hydrolysis during melt processing.

  • Integrated Crystallizing & Drying System

    The tumbling rotating drum ensures uniform material mixing and even exposure to infrared energy, allowing both crystallizing and drying to be completed in a single continuous process.

  • Energy-Efficient Operation

    Infrared technology heats the material directly (not the surrounding air), resulting in lower energy consumption, faster start-up, and improved production stability.

  • Compact Design for Easy Integration

    A small footprint and simple installation make it ideal for:

    • PET sheet/film extrusion lines
    • PBlow molding
    • PInjection molding
    • PrPET recycling preparation
  • Stable Temperature & Process Control

    PLC-controlled system with real-time monitoring ensures consistent drying conditions, stable material IV value, and improved final product quality.

  • Perfect for Recycled PET (rPET)

    Effectively removes surface and core moisture from recycled materials, improving melt stability and enabling higher percentages of rPET in your production.

Applications

Fruit Punnets

Fruit Punnets

Specifications

MODEL IRD150-270 IRD180-270 IRD180-360 IRD180-450
Drum size
(Dia. x L mm)
1500 x 2700 1800 x 2700 1800 x 3600 1800 x 4500
Feeder size
(Dia. x L mm)
139 x 650 139 x 650 139 x 650 139 x 650
Output capacity
(kgs/h)
~500 ~800 ~1200 ~1500
Temp. control zones 3 3 4 5
Heater banks 3 3 4 5
Infrared lamps power (kW) 135 135 180 225
Feeding power
(kW)
0.75 0.75 0.75 0.75
Drum turning power
(kw)
0.75 x 2 0.75 x 2 0.75 x 2 0.75 x 2
Cooling Blower
(kw)
2.2 3.7 3.7 5.5
Extraction fan
(kW)
2.2 3.7 3.7 5.5
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