MS系列成型在線裁切系統

成型裁斷機提供高速及量產淺底類的產品運用

  • 成型方式:壓空成型
  • 最大皮料寬:900-1460mm (詳細請參閱規格)
  • 最大空跑速度:40 cycle/min (詳細請參閱規格)
型號:
MS900 MS1200 MS1370 MS1460

特色

昇威MS系列連續性各獨立式工作站提供生產高技術與高效率發泡類產品。精確的控制和處理能力讓客戶生產押出皮料運用更廣,包括PS、PP和PE。系統包括兩獨立工作站,分別為成型站,接連著為裁斷站,下方同時有連線的粉粹機,自動粉碎裁切後廢料。成型站為2軸伺服驅動,連接機械肘節,肘節可獨立開閤上下成型基板。熱爐配置高品質的陶瓷加熱片,分佈多個溫控區,更能精準確認皮料各部位溫度。皮料由鏈條推動前進,由伺服馬達控制,步進行程與同步訊號以及控制程式介面。臥式(或可選立式)裁斷機透過伺服電機控制來運作,並有增加行程的延伸長度,便高深底容器進行沖孔以裁切。另外兩個伺服動作控制產品行程與推杯功能,將成品精準裁切運至包裝台上進行包裝。裁斷後的下腳料直接與裁斷機下裁切,而後輸送至回收製粒,節省空間與人力需求。

規格

MODEL MS900 MS1200 MS1370 MS1460
Configuration
Forming front, post trim with scrap granulation inline
Forming front, post trim with scrap granulation inline
Forming front, post trim with scrap granulation inline
Forming front, post trim with scrap granulation inline
Application
Foam products or thin gauge shallow products
Foam products or thin gauge shallow products
Foam products or thin gauge shallow products
Foam products or thin gauge shallow products
Forming method
Vacuum and slight pressure forming
Vacuum and slight pressure forming
Vacuum and slight pressure forming
Vacuum and slight pressure forming
Forming direction
Either above or below sheet forming
Either Above or Below Sheet Forming
Either Above or Below Sheet Forming
Either above or below sheet forming
Maximum Sheet Width
900 mm
1,200 mm
1,370 mm
1,460mm
Mold Size
(mm)
Max. 850 x 1,000 
Min. 600 x 760
Max. 1,150 x 1,200 
Min. 850 x 800
Max. 1,320 x 1,350
Min. 1,000 x 1,000
Max. 1,400 x 1,500
Min. 1,000 x 1,000
Max. Depth of Draw
100 mm
100 mm
100 mm
100 mm
Forming Tonnage (ton)
80 tons
80 tons
80 tons
80 tons
Shut-height (mm)
Top = 150
Bottom = 150
Top = 150
Bottom = 150
Top = 150
Bottom = 150
Top = 150
Bottom = 150
Platen Travel
Top = 180
Bottom = 180
Top = 180
Bottom = 180
Top = 180
Bottom = 180
Top = 180
Bottom = 180
Max. Dry Cycle Speed
50 cycles / Min.
50 cycles / Min.
50 cycles / Min.
50 cycles / Min.
Platen Drive
AC Servo driven;
Toggle linkage
AC Servo driven;
Toggle linkage
AC Servo driven;
Toggle linkage
AC Servo driven;
Toggle linkage
Sheet Index
AC Servo Driven Chain Feed
AC Servo Driven Chain Feed
AC Servo Driven Chain Feed
AC Servo Driven Chain Feed
Heat Tunnel Length
4,000 mm
5,000 mm
5,600 mm
6,000 mm
Heating Elements
Ceramic
Ceramic
Ceramic
Ceramic
In line with Trim Press
Horizontal Trim Press or Alternative
Horizontal Trim Press or Alternative
Horizontal Trim Press or Alternative
Horizontal Trim Press or Alternative
Trim Press Drive
AC Servo driven; Crank reciprocatedrun
AC Servo driven; Crank reciprocatedrun
AC Servo driven; Crank reciprocatedrun
AC Servo driven; Crank reciprocatedrun
Trimming Max. Speed
160 cpm
160 cpm
160 cpm
160 cpm
Trimming Tonnage
20 tons
20 tons
20 tons
20 tons
Control System
YASKAWA 2200
YASKAWA 2200
YASKAWA 2200
YASKAWA 2200
Floor Space (M)
20L x 4W x 4H M
22L x 4W x 4H M
23L x 4.5W x 4H M
24L x 5W x 4H M
Machine Weight
12,000 kg
14,000 kg
16,000 kg
18,000 kg