MS系列成型在線裁切系統
成型裁斷機提供高速及量產淺底類的產品運用
- 成型方式：壓空成型
- 最大皮料寬：900-1460mm (詳細請參閱規格)
- 最大空跑速度：40 cycle/min (詳細請參閱規格)
特色
昇威MS系列連續性各獨立式工作站提供生產高技術與高效率發泡類產品。精確的控制和處理能力讓客戶生產押出皮料運用更廣，包括PS、PP和PE。系統包括兩獨立工作站，分別為成型站，接連著為裁斷站，下方同時有連線的粉粹機，自動粉碎裁切後廢料。成型站為2軸伺服驅動，連接機械肘節，肘節可獨立開閤上下成型基板。熱爐配置高品質的陶瓷加熱片，分佈多個溫控區，更能精準確認皮料各部位溫度。皮料由鏈條推動前進，由伺服馬達控制，步進行程與同步訊號以及控制程式介面。臥式（或可選立式）裁斷機透過伺服電機控制來運作，並有增加行程的延伸長度，便高深底容器進行沖孔以裁切。另外兩個伺服動作控制產品行程與推杯功能，將成品精準裁切運至包裝台上進行包裝。裁斷後的下腳料直接與裁斷機下裁切，而後輸送至回收製粒，節省空間與人力需求。
應用範圍
塑膠盤/碟
快餐盒
生鮮雞肉/肉類拖盤
規格
| MODEL | MS900 | MS1200 | MS1370 | MS1460 |
|---|---|---|---|---|
|
Configuration
|
Forming front, post trim with scrap granulation inline
|
Forming front, post trim with scrap granulation inline
|
Forming front, post trim with scrap granulation inline
|
Forming front, post trim with scrap granulation inline
|
|
Application
|
Foam products or thin gauge shallow products
|
Foam products or thin gauge shallow products
|
Foam products or thin gauge shallow products
|
Foam products or thin gauge shallow products
|
|
Forming method
|
Vacuum and slight pressure forming
|
Vacuum and slight pressure forming
|
Vacuum and slight pressure forming
|
Vacuum and slight pressure forming
|
|
Forming direction
|
Either above or below sheet forming
|
Either Above or Below Sheet Forming
|
Either Above or Below Sheet Forming
|
Either above or below sheet forming
|
|
Maximum Sheet Width
|
900 mm
|
1,200 mm
|
1,370 mm
|
1,460mm
|
|
Mold Size
(mm) |
Max. 850 x 1,000
Min. 600 x 760 |
Max. 1,150 x 1,200
Min. 850 x 800 |
Max. 1,320 x 1,350
Min. 1,000 x 1,000 |
Max. 1,400 x 1,500
Min. 1,000 x 1,000 |
|
Max. Depth of Draw
|
100 mm
|
100 mm
|
100 mm
|
100 mm
|
|
Forming Tonnage (ton)
|
80 tons
|
80 tons
|
80 tons
|
80 tons
|
|
Shut-height (mm)
|
Top = 150
Bottom = 150 |
Top = 150
Bottom = 150 |
Top = 150
Bottom = 150 |
Top = 150
Bottom = 150 |
|
Platen Travel
|
Top = 180
Bottom = 180 |
Top = 180
Bottom = 180 |
Top = 180
Bottom = 180 |
Top = 180
Bottom = 180 |
|
Max. Dry Cycle Speed
|
50 cycles / Min.
|
50 cycles / Min.
|
50 cycles / Min.
|
50 cycles / Min.
|
|
Platen Drive
|
AC Servo driven;
Toggle linkage |
AC Servo driven;
Toggle linkage |
AC Servo driven;
Toggle linkage |
AC Servo driven;
Toggle linkage |
|
Sheet Index
|
AC Servo Driven Chain Feed
|
AC Servo Driven Chain Feed
|
AC Servo Driven Chain Feed
|
AC Servo Driven Chain Feed
|
|
Heat Tunnel Length
|
4,000 mm
|
5,000 mm
|
5,600 mm
|
6,000 mm
|
|
Heating Elements
|
Ceramic
|
Ceramic
|
Ceramic
|
Ceramic
|
|
In line with Trim Press
|
Horizontal Trim Press or Alternative
|
Horizontal Trim Press or Alternative
|
Horizontal Trim Press or Alternative
|
Horizontal Trim Press or Alternative
|
|
Trim Press Drive
|
AC Servo driven; Crank reciprocatedrun
|
AC Servo driven; Crank reciprocatedrun
|
AC Servo driven; Crank reciprocatedrun
|
AC Servo driven; Crank reciprocatedrun
|
|
Trimming Max. Speed
|
160 cpm
|
160 cpm
|
160 cpm
|
160 cpm
|
|
Trimming Tonnage
|
20 tons
|
20 tons
|
20 tons
|
20 tons
|
|
Control System
|
YASKAWA 2200
|
YASKAWA 2200
|
YASKAWA 2200
|
YASKAWA 2200
|
|
Floor Space (M)
|
20L x 4W x 4H M
|
22L x 4W x 4H M
|
23L x 4.5W x 4H M
|
24L x 5W x 4H M
|
|
Machine Weight
|
12,000 kg
|
14,000 kg
|
16,000 kg
|
18,000 kg
|